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Home/News Center/Melt Viscosity Goes Up: Which Figures Can Be Compared, and Which Are Not Stated in the Documentation

Technology explained · 4 October 2026

Melt Viscosity Goes Up: Which Figures Can Be Compared, and Which Are Not Stated in the Documentation

After a flame retardant is incorporated into a formulation, the melt viscosity rises, and the number of figures available for comparison is limited. This article reviews the official product documentation point by point: none of the systems provides an absolute melt viscosity value. R200 shows only a relative reduction of 15-20%, and this figure is strictly tied to a “60% filler system” and a “PP matrix”. R915 provides 2 sets of coexisting processing temperatures and 1 low-shear screw instruction. All cases involving non-comparable dimensions are identified individually.

  1. 01Anti-agglomeration
  2. 02Distribution rate
  3. 03Lubrication balance
Melt Viscosity Goes Up: Which Figures Can Be Compared, and Which Are Not Stated in the Documentation

Moved from the bodyFirst data table in this article (as quoted)

ItemSpecification parameterEffect on flame retardant efficiency
Active ingredient content≥98%High purity maximizes coupling and dispersion efficiency
Heat resistanceStable performance above 200℃Forms a temperature-gradient synergy with the decomposition temperature of hydroxide (300-450℃)
Interfacial tension reduction≥40%(with PP matrix)Improves flame retardant wettability and reduces flame retardant dead zones caused by agglomeration
Melt viscosity reduction15-20%(60% filler system)Allows higher filler loading(up to 60%), with a 20% increase in flame retardant dosage permitted
PH value7.5-8.0(blank in the source text)
AppearanceYellow viscous liquid(blank in the source text)
Subtitle: High-loading magnesium hydroxide and transparent polyester flame retardants: 2 approaches to the processing window, and 1 clue that must be followed up with the supplier

After a flame retardant is incorporated into a formulation, the first processing issue is always the flow behaviour: has the material become more difficult to plasticize, has the pressure increased, and have gel spots begun to appear in the particles? In engineering, this is referred to as an increase in viscosity. The statement itself is not wrong; the issue is “by how much.”

First, 2 terminological points should be clarified. First, this article uses the term “viscosity” as it appears in the documentation, although the term refers to different indicators in different specification tables, including a relative reduction, melt flow, and the viscosity of the product itself. Since the source text does not provide a unified definition, each reference below is tied back to its specific measurement dimension. Second, the term “the entire database” refers only to the additive and masterbatch volumes used in this article, including publicly available product data from the official website. Other Californium Curium product lines, unpublished internal testing, and subsequent versions are outside the scope of this article. No assertions are made where the official documentation does not provide the relevant information.

After reviewing additive and masterbatch documentation covering more than 10 models across magnesium hydroxide, aluminium hydroxide, PET/PETG polyol phosphate ester, and PP/PE masterbatch applications, the conclusion may surprise many technical engineers: no system in the entire database provides an absolute melt viscosity value (Pa·s). Not a single one.

This is not an omitted figure in the documentation. It is precisely the first question that should be raised with the supplier during product selection.

not stated in the documentation
This article has 1 purpose: to clearly separate what is verifiable from what is not verifiable in the documentation, so that the available options are understood before trial production begins. Where the information is not provided, this article states “not stated in the documentation”; industry experience values are not used to fill the gaps. The issue identified here is a documentation gap, not a conclusion in the opposite direction.

Starting with gel spots: this is not a matter of guesswork; the source text contains the relevant description

Figure 1Melt viscosity sets the processing window, and the state of the rod as it leaves the die is that window made visible.
Horizontal band chart: two coexisting ranges for R915 are shown - the barrel temperature 240–275℃ and the page safety zone 240-280℃ - with the no-residence zone, die head, melting point, and thermal decomposition onset temperature marked in different colors.
Figure 2R915 processing window temperature range: two sets of temperature notations for the same grade coexist in the source materials. No selection has been made, and both are reproduced here as written.

First, consider the observed phenomenon. A common complaint during the processing of high-loading hydroxide systems is that bright spots appear on the product surface, the cross-section has a granular appearance, and the pellets vary in size. The industry refers to this as gel spotting. This description of the phenomenon represents industry common knowledge: the source text does not provide the criteria, test method, or quantitative threshold for determining gel spots. It can generally be used only as an entry point for identifying the phenomenon, and not as an acceptance criterion.

The documentation provides the following complete qualitative description of this process:

“As the filler loading increases, plasticization slows down, melt strength decreases, melt pressure declines, and the powder in the melt becomes difficult to disperse, resulting in gel spots.”

Please note the level of precision in this statement: it identifies 4 stages in the causal chain—slower plasticization, reduced melt strength, lower melt pressure, and insufficient powder dispersion. However, it provides not a single numerical value. There is no Pa·s, MPa, rpm, or melt pressure. The “4 stages” are a segmentation introduced in this article for ease of reading. The source document does not present the statement in separate items, and a different segmentation would naturally result in a different number of stages. This is an editorial judgement, not a statement made by the documentation.

Nevertheless, this description is not without value. The same document identifies the objectives that a dispersant is intended to address—improving the dispersion of fillers in plastics, reducing gel spots, and improving the flow performance of the material in the screw—as well as 4 consequences of an imbalance between internal and external lubrication:

Imbalance directionConsequence stated in the documentation
Insufficient internal slipThe plastic masterbatch is prone to poor dispersion, resulting in gel spots
Excessive internal lubricationMelt strength decreases, which can reduce the strength of plastic products
Insufficient external lubrication“This may result in a high convergence-core temperature, excessive plasticization, difficulties in discharge, increased machine current, and problems such as a rough particle surface and yellowing.”
Excessive external lubricationExudation becomes more severe

The same section also describes the control logic for melt temperature. The source text states: “If the melt temperature is too low, plasticization will be insufficient and dispersion incomplete... If the melt temperature is too high, on the one hand, the material will be over-plasticized and the melt strength will be low; on the other hand, difficulties may arise in pelletizing, strand formation, and other operations.”

increase in viscosity
This passage forms the foundation of the entire article. It demonstrates that the documentation has a complete and internally consistent understanding of the mechanism behind the “increase in viscosity”; therefore, what is missing is not the mechanism but a quantitative interface. The curves measured by a process engineer using a rheometer cannot be compared with any line in this documentation. The reverse is also true: curves measured on an in-house machine generally cannot be compared horizontally with curves from another company unless the temperature, load, shear history, and matrix grade are fully aligned. The source text does not provide these 4 conditions.
quantitative value not stated in the documentation
【Figure 1】The 4-stage official description of the increase in filler loading and the consequences of balancing internal and external lubrication — Data point checklist: slower plasticization / reduced melt strength / lower melt pressure / difficult powder dispersion → gel spots (all 4 stages are qualitative, with no numerical values); the 4-row lubrication balance table (insufficient internal slip · gel spots / excessive internal lubrication · reduced melt strength / insufficient external lubrication · high convergence-core temperature · over-plasticization · discharge difficulties · increased machine current · yellowing / excessive external lubrication · severe exudation) — Recommended chart type: a 4-stage vertical flow-arrow diagram on the left, with a grey “quantitative value not stated in the documentation” label beside each stage, and a 4-quadrant lubrication balance chart on the right; no numerical scale shall appear anywhere in the figure.

The only hard figure for a “viscosity reduction”: it is relative and strictly tied to specified conditions

Formulation hierarchy

Melt viscosity reduction formulation hierarchy

Dimension · %

Each segment's width = proportion of that component, totaling exactly 100%; segment color shading = hierarchy (main agent / auxiliary agent / carrier).

20%60%20%cosity reduction 15-Synergist · 20%her filler loading(up …Main · 60%with aSynergist · 20%Fig. Melt viscosity reduction formulation hierarchyTotal 100.0% — Classification by share: Main ≥25% · Synergist 8~25% · Additive <8%
  • cosity reduction 15-
  • Synergist · 20%
  • her filler loading(up …
  • Main · 60%
  • Synergist · 20%
  • Fig. Melt viscosity reduction formulation hierarchy
  • Total 100.0% — Classification by share: Main ≥25% · Synergist 8~25% · Additive <8%
  • cosity reduction 1…20 %
  • her filler loading…60 %
  • with a20 %
Chart data (source text verbatim)
ComponentShare
cosity reduction 15-20%
her filler loading(up to60%
with a20%

Technical data sheet for modelScale 0–100 %

Comparison chart with two independent scales: the left side is based on hydroxide filler mass at 1–3%, and the right side is based on the final plastic product. A break symbol separates the two sides and is labeled as not interconvertible.
Figure 3The same “addition amount” uses two denominators in the source material: by filler mass and by the final plastic product. The source explicitly states that the two are not interconverted, and the figure does not make a cross-comparison between them.

With regard to melt viscosity itself, the documentation contains only 1 hard numerical value. It appears in the specification table for R200, a coupling-type hyperdispersant:

This figure has 4 conditions that must be stated together. Omitting any 1 of them would make the statement misleading:

  1. The conditions are stated in parentheses. The source text only provides “60% filler system” and “with PP matrix”. The measurement temperature, measurement method, matrix grade, and equipment used are not stated in the documentation. As a result, this figure is not reproducible for technical exchanges and can only be used as a directional reference.
  1. The associated data are also conditional. The “with PP matrix” condition also applies to the ≥40% interfacial tension reduction. Removing these words would leave a numerical value without a defined basis.
  1. It appears only in the R200 specification table. It should not be treated as a common characteristic of the entire additive range. The source text does not provide retest data for this reduction in other models, nor does it provide the number of tests, sampling method, or statistical basis. It is 1 recorded value, not a distribution.

The same volume of the Hyperdispersant Series repeats this entry verbatim, which provides mutually corroborating information; however, it is still the same data point, not a second data point.

Regarding torque, the documentation does mention 1 method: “Processing rheological performance is one of the important indicators for the application of titanium dioxide (TiO₂) in plastics. The torque rheometer method may be used to evaluate the processing performance of titanium dioxide (TiO₂) in plastics.” (Hyperdispersant Series, 2 locations covering titanium dioxide (TiO₂) and carbon black). However, this is a methodological statement, and neither location is a record relating to R200 (the subject in the source text is the application of titanium dioxide (TiO₂)/carbon black; extending this to the other product categories in the documentation goes beyond the scope of the original statement, and this article does not make that extension); the specific numerical value for torque rheometry is not stated in the documentation.

The 15-20% figure applies to a “60% filler system”: the denominator is more important to follow up than the value itself

Moved from the bodyOperation steps (original text, as is)

  1. It is a reduction, not a viscosity value. The source documentation does not provide the baseline value for “15-20%”. It cannot be used to calculate the absolute melt viscosity of any system, nor can it provide any multiple.
A semi-transparent ribbon of molten material is drawn out from the opening of a stainless steel pipe; its surface is unbroken and smooth, and its edges still retain a soft curvature.
Figure 4Melt viscosity determines the processing window, and continuity at mold exit defines the window boundary.

The figure in Section 2 contains 1 easily overlooked qualifier: “60% filler system.” It fixes a relative reduction at a specific loading level—and the method for determining the loading level is itself a matter of definition. The source documentation does not provide the measurement basis for the percentage in parentheses, nor does it provide any conversion or explanation for the same volume in its other sections. This article follows the source text and does not supply a definition on its own.

The dosage denominator for R200 is clearly stated in the manual: 1-3% based on the mass of the hydroxide filler, with 2% recommended(when the filler specific surface area is >20m²/g, increasing the dosage to 3% is recommended). The official product page uses the same basis: 1-3% (relative to the hydroxide).

However, in the comparison section of the same documentation, R1800-S / SK / SH use a different denominator: 0.5%—1% based on the final plastic product, with the same basis applying to all 3 grades (official R200 page / official product data).

not interchangeable with denominators such as ‘final plastic product’
These 2 denominators cannot be placed on the same axis for comparison, and this is not an inference made in this article—the R200 page explicitly states that they are “not interchangeable with denominators such as ‘final plastic product’”.
⚠️ Denominator note (for background only, not expanded here): a comprehensive discussion of denominators belongs to the dosage topic and is not developed in this article. Only 1 point needs to be remembered here—the 60% in “60% filler system” is the filler loading; it is not the same quantity as R200’s dosage denominator, namely “the mass of the hydroxide filler.” When reading “15-20%”, its parenthetical conditions must be read together with the value.

There is another issue involving 2 coexisting statements that must be reproduced as written. The upper limit for R200 filler loading is presented in 2 ways in the same documentation:

Location in the official documentationSource text
“Effect on flame retardant efficiency” column in the “Melt viscosity reduction” row of the specification table“Allows higher filler loading (up to 60%), with a 20% increase in flame retardant dosage permitted”
Manual 【Key operating points】“For masterbatch preparation, it is recommended to control the filler content at 60-70%; an excessively high filler loading (>80%) may affect the dispersant coating effect, resulting in a decline in flame retardant efficiency”
Explicitly stated in the documentation: not interchangeable.
Both statements are presented in the source material, and the official documentation provides no further explanation. They are listed side by side here; neither is selected, and no interpretation is made on their behalf. 【Figure 3】The 2 denominators are not interchangeable — Data point checklist: R200 on the filler-mass denominator side 1-3%(2% recommended); R1800-S/SK/SH on the final plastic product denominator side 0.5%—1% — Recommended chart type: 2 side-by-side coloured blocks, with only the model data points for that denominator shown in each block, no connecting line between the blocks, and no unified scale; insert an explicit break symbol between the blocks and label it “Explicitly stated in the documentation: not interchangeable.”

Two approaches: one changes the interface, while the other changes the equipment and formulation

To address the deterioration in flow behaviour caused by fillers, the documentation presents 2 paths with fundamentally different characteristics.

4.1 Path 1: coupling-type hyperdispersant(active viscosity reduction; all items are quoted from the manual)

The approach in this branch rebuilds the interface between the filler and the matrix, breaks up agglomerates, and restores the flow behaviour. The complete process described in the documentation is as follows:

Interface
organophosphorus groups form covalent bonds with the hydroxide surface; interfacial tension reduction ≥40%(with PP matrix)→ improves wettability and reduces flame retardant dead zones caused by agglomeration
Flow
melt viscosity reduction of 15-20%(60% filler system)→ allows higher filler loading(up to 60%); the “60% filler system” in parentheses is a condition included in the source text of this documentation; without it, the figure is not valid
Particle size
agglomerated particles are dispersed into nanoscale units(average particle size decreases from 5μm to below 1μm), increasing the contact area between the flame retardant and the matrix by more than 3 times
Preprocessing
the product and hydroxide are pretreated at a ratio of 1:50 in a high-speed mixer at 1200rpm for 15 minutes, enabling a filler surface coating rate of over 95% and improving dispersant dispersion uniformity by 40%
Dual modification
3% silane coupling agent may be used in combination during filler preprocessing to form “organophosphorus-silane” dual interfacial modification
Temperature control: blend the PP matrix at 180-200℃ and avoid high temperatures(>220℃)that may cause decomposition of the organophosphorus components and affect the synergistic flame retardant effect
Temperature-zone synergy(combustion side, not processing side): stable performance above 200℃ + endothermic dehydration of hydroxide at 300-450℃ → forms a temperature-gradient synergy; phosphorus-char layer temperature zone: 200-300℃

These points can be used as directions for product selection, but should not be used as acceptance criteria. The test methods, statistical basis, and number of samples for interfacial tension, particle size, coating rate, and uniformity improvement are not stated in the source text. The temperature ranges are stated for the PP matrix; the corresponding ranges for alternative matrices are not stated.

Please note the status of the 1200rpm value above: it is the high-speed mixer speed during the preprocessing step, not the screw speed. This is the only rpm value in the entire article, and it is precisely the point that many technical engineers may mistake for evidence that “the documentation provides a rotational speed.”

Regarding the effect of screw speed on dispersion, the documentation contains only 1 directional statement(🟡 level, recorded for R1800-S, not R200): “With traditional formulations, increasing the screw speed improves production efficiency, but the dispersion of colour often deteriorates. With the use of the R1800-S hyperdispersant... the dispersion effect does not merely avoid deteriorating, but may sometimes improve substantially.” No rotational-speed value is provided. (For clarity, the 🟡 level marker is an editorial designation introduced in this article and is not part of the source documentation; the source text does not provide a grading standard. The record also does not provide the test formulation or speed range, and therefore cannot generally be used to back-calculate an in-house screw-speed setting.)

viscosity reduction → torque reduction → energy reduction → equipment life extension,
As for the common causal chain of “viscosity reduction → torque reduction → energy reduction → equipment life extension,” the relevant statements in the documentation relate to a different product branch in the same volume(R100 series page)and are not attributed to R200. The R200 page does not contain this chain. The density, storage conditions, and safety data for R200 are likewise not stated in the documentation.

4.2 Path 2: dosage reduction / equipment replacement / formulation modification(manual text and industry common knowledge must be distinguished)

This branch addresses transparent polyester(PET/PETG)systems. Since the dosage is inherently low, the approach is not to reduce the viscosity back to its original level, but to maintain the processing window. The following points are taken from the manual text:

Equipment(the only qualitative instruction): use a low-shear screw dedicated to polyester to avoid a reduction in light transmittance caused by excessive shear
Feed form
rapidly blend R915 with PET/PETG pellets for 5–8min, then feed the material to the machine after uniform mixing
Masterbatch route
a 20%–30% concentration PET/PETG flame retardant masterbatch may be prepared first
Dosage reduction
a small amount of phosphorus-nitrogen synergist may be added as required to reduce the dosage without affecting transparency throughout the process(the graded dosages are assigned elsewhere and are not repeated here; note that the denominator is not stated in the documentation, and neither the mass relative to the resin mass nor the total mass of the system is specified)
Temperature-control zones: extruder/injection moulding barrel: 240–275℃; die/mould: 60–90℃; prolonged residence above 290℃ is prohibited to avoid slight thermal degradation of the flame retardant and the resulting yellowing
Hydrolysis control
dry the PET/PETG substrate at 120℃ for 4–6h in advance, with moisture ≤0.03%, to prevent whitening caused by hydrolytic degradation during processing
Compatibility
fully compatible with PET and PETG, with no impact on transparency(test standard: light transmittance testing of extruded specimens)
no impact on transparency throughout the process
The statements “no impact on transparency throughout the process” and “fully compatible” are qualitative statements quoted from the manual. The source text does not provide the percentage values for light transmittance or haze, the acceptance thresholds, or the testing institution. They are reproduced here in accordance with the source text and are not to be regarded as verified conclusions.
⚠️ There are 2 coexisting sets of processing temperatures for R915: the manual’s “Processing temperature parameters” section states 240–275℃, while the page’s safe processing range states 240-280℃(prohibited zone >290℃). Both statements are given in the source text, and neither is selected here. The basis for judgement lies in the difference between the page-level and manual-level descriptions. Before use, confirm with the supplier which set applies to the version in hand.

The following points are industry common knowledge / author additions for which the documentation provides no numerical values. They may be used only as a list of questions, not as a basis for citation(🔵 level; 🔵 and 🟡 are editorial designations introduced in this article, and the source text does not provide a grading standard. These points also have no specific literature citations and should be treated as empirical reminders):

  • After reducing the dosage, the flame retardant rating must be revalidated—the dosage-reduction paths in the manual are all premised on achieving the rating; omitting validation transfers the risk to the customer
  • Equipment replacement(including a change in screw configuration or machine platform)constitutes a change in manufacturing capability; its effects on rheology and appearance must be verified by in-house testing, and another company’s curves cannot simply be copied
  • When changing equipment suppliers, specifying “the processing window of this formulation on your machine” in the technical agreement is less costly than assigning responsibility after the fact

4.3 Common prerequisites for both routes

In the section entitled [Comprehensive Customer Service], the source text identifies 4 main process parameters: temperature, screw speed, die pressure, and pelletization.

All 4 are identified, but none of the 4 is given a numerical value. At the equipment level, this document provides parameter names and qualitative descriptions; the official documentation does not provide ranges, and no values will be added here. The source text likewise addresses equipment differences only qualitatively. It states: “The plasticizing capacity and dispersive mixing capacity of extruder screws produced by different equipment manufacturers are different. For example, the plasticizing capacities of twin-screw and single-screw pelletizers differ substantially.” This acknowledges the differences but provides no comparison data.

This is the actual situation addressed in today’s article: the source text helps with qualitative characterization, not quantification.[Figure 2] R915 processing-window temperature bands (separated into processing-side and combustion-side zones) — Data-point list: Processing side — R915 barrel: 240–275℃; page safety zone: 240-280℃; prohibited from remaining at >290℃; die: 60–90℃; melting point: 210℃; onset of thermal decomposition: ≥260℃; M911 upper limit: <250℃, M915 upper limit: <280℃, M918 upper limit: <325℃ (Functional Masterbatch Manual); combustion side — R200 phosphorus-char layer: 200-300℃, hydroxide dehydration: 300-450℃ — Recommended chart format: horizontal temperature axis, with the processing zone and flame-retardancy mechanism zone separated by 2 background colours and clearly labelled by zone name (it is strictly prohibited to connect them into a single band with the same background colour). Show both temperature specifications for R915 simultaneously as parallel lines, without selecting either one.

The most important point for the equipment side: a dedicated low-shear polyester screw

Among all the preceding information, if only 1 point can be retained for the equipment side, it should be this statement concerning R915:

“Screw selection: select a dedicated low-shear polyester screw to avoid a reduction in light transmittance caused by excessive shear.”
does not provide data
The reason it is the only such statement in the entire database is that it is an operating instruction relating to equipment and shear. The previously repeated list of items for which the source text “does not provide data” includes screw speed, shear rate, absolute melt viscosity, screw configuration, and liquid metering and pumping method. All are left blank. Screw speed, shear rate, and configuration cannot be specified, yet a selection instruction is provided. This is the only place in the source text where the answer is placed on the equipment side rather than the formulation side.

The engineering implications of this statement must be explained clearly:

Dispersion has two sides. In transparent polyester systems, breaking up powder involves a risk of excessive dispersion: the more intensive the dispersion, the more molecular chains are severed, affecting light transmittance and haze. This is industry knowledge: the source text does not provide a quantitative relationship between molecular-chain shear and light transmittance or haze. The manual provides only the qualitative statement “avoid a reduction in light transmittance caused by excessive shear.” Transparent components and filled components have opposite dispersion requirements: the former requires less shear, whereas the latter requires more shear. This is precisely why the term “low shear” is included in the manual.
It is directly related to the temperature window. A low-shear screw reduces the shear load on the screw side, allowing the barrel temperature window of 240–275℃ / 240-280℃ to be maintained. If the temperature cannot be controlled, slight thermal degradation and yellowing of the flame retardant will occur. Equipment selection and temperature setting cannot be adjusted separately.
A reference sample is also included in the source text. The entry for R912B states: “It is recommended to control the processing temperature at 230℃-280℃ (20-30℃ lower than the conventional PET processing temperature) to avoid a reduction in PET viscosity at high temperatures, which would make processing and fibre spinning difficult” (R912B entry). This statement is also qualitative: no numerical value is provided for the “reduction in PET viscosity.” It belongs to another product line and does not provide the same basis as R915. The source text does not provide its test conditions, so it is not used here as supporting evidence for R915.

The boundaries of this instruction must be defined precisely, otherwise it will be treated as an executable procurement specification:

What “low shear” specifically refers toSource-text status
L/D ratioNot provided in the source text
Screw configuration / combination recommendationNot provided in the source text
Shear level / shear rate (s⁻¹)Not provided in the source text
Screw speed (rpm)Not provided in the source text
Quantitative relationship between shear rate and haze/light transmittanceNot provided in the source text (only the qualitative statement “avoid a reduction in light transmittance caused by excessive shear”)
Metering / pumping method for liquid additive (R200)Not provided in the source text (as stated on the official R200 page)

Therefore, this statement should be used to formulate questions, not to prepare a procurement specification. After receiving it, 3 questions should be asked of the supplier: Which configuration does “low shear” refer to? What is the corresponding L/D ratio? Within what speed range is the shear rate kept below the threshold? The source text provides no answer to the third question; technical support from the supplier will therefore be required.

Our technical personnel visit the customer’s production site to provide the most suitable process parameters.
This connects directly to the route provided by the source text: “Provide customers with a hyperdispersant suitable for their extrusion equipment based on the customer’s extrusion production equipment” and “Our technical personnel visit the customer’s production site to provide the most suitable process parameters.” On the equipment side, the form of the source text’s answer is a service, not a set of numerical values.[Figure 4] Impact chain and information boundaries of a “dedicated low-shear polyester screw” — Data-point list: Left-side impact chain (low-shear screw → reduced shear load on the screw side → compatibility with the 240–275℃/240-280℃ barrel window → avoidance of slight thermal degradation and yellowing of the flame retardant); all nodes are qualitative. Right-side information-boundary list (L/D, screw configuration, shear level, shear rate, screw speed, liquid metering and pumping method — all 6 marked “not provided in the source text,” uniformly filled with grey diagonal hatching) — Recommended chart format: solid-line process flow on the left and a grey 6-panel “not provided” grid on the right, separated by a dashed line labelled “Left: executable direction; Right: questions to ask the supplier.”

Framework table: 5 separate measurement bases; the 5 groups are not directly comparable

Five side-by-side subplots correspond respectively to relative reduction, temperature window, pellet melt flow rate, the viscosity of the liquid product itself, and the viscosity of the other additives themselves; their units of measurement are different.
Figure 5The five sets of figures in the same brochure use different units of measurement: percentage, degrees Celsius, melt flow rate, and millipascal-seconds each follow a separate measurement basis and are presented separately in the figure without a combined comparison.

This section requires careful reading. The following table consolidates relevant data scattered across the technical-data tables for different models, but its organizational logic must first be understood: the 5 groups are not 5 points on a single curve; they are 5 non-interchangeable measurement standards.

Framework tabl…
GroupModelIndicatorValueUnit of measurementBasis and conditions
AR200Reduction in melt viscosity15-20%% (relative reduction)60% filler system; with a PP matrix; measurement temperature/method/grade/equipment not provided
BR915Extrusion/injection barrel temperature240–275℃℃ (temperature)Manual, “Processing Temperature Parameters” section
BR915Page-designated safe processing zone240-280℃ (prohibited zone >290℃)℃ (temperature)2 sets of specifications coexist with the preceding row; neither is selected
BR915Die/mould temperature60–90℃℃ (temperature)Same as above
BR915Melting point / onset of thermal decomposition210℃ / ≥260℃℃DSC / TGA
CM911Melt flow index MFI6.9g/10min (flow)⚠️ Test conditions (temperature/load) are not listed in the source text
CM915Melt flow index MFI62.8g/10min (flow)⚠️ Test conditions are not listed in the source text
CM918Header states “viscosity”1.9DI/g⚠️ The indicator name and unit do not match; the manual states them as such (DI is the customary unit for relative viscosity in PA6, but the source text provides no explanation); processing temperature upper limit <325℃
CM922Melt flow index MFI15g/min (unit in the source text)⚠️ The source text states g/min rather than g/10min; the original unit is retained and no conversion is made; conditions: 200℃5kg; decomposition temperature: 230℃ (TGA 1%), melting point ≥160℃, density 1.10 g/cm³
CM830 seriesMelt flow index MFIA 47.94 / B 9.74 / C 217.51 / D 191.25g/10min (flow)✅ The only group in the entire database with all conditions specified: A (190℃, 2.16kg) / B (230℃, 2.16kg) / C (255℃, 2.16kg) / D (275℃, 2.16kg)
DR940Viscosity (25℃)800-2000mPa·s (liquid product itself)This is the viscosity of the liquid additive itself, not the melt viscosity and not the viscosity of the system after addition; flash point (closed cup) >120℃; acid value ≤15 mgKOH/g; total phosphorus approximately 10.5%
ER1800-SViscosity980-3600mPa·s (product itself)Official product data
ER1800 seriesViscosity1000-4000mPa·s (product itself)Official product data
ER1800 seriesViscosity200-600mPas (product itself)Same as above
ER1800 seriesViscosity53-81mPas (product itself)Same as above
ER1800 seriesViscosity560-820mpas (product itself)Same as above (the official source text uses lowercase letters without a separator; retained as written)
ER1800 series (another grade)Viscosity3200-4100cps (product itself)Official product data
ER100AViscosity200-400(Unit not provided in the manual)Official product data
EQ90 hydrophilic rubber/plastic additiveViscosity1000-2800mpa.s (lowercase in the source text)Product itself, 25℃
ETPS wetting-type dispersantKinematic viscosity (100℃)5.87mm²/sCapillary test method; conditions fully specified
This table has 20 rows × 6 columns, each row traced to the source; on narrow screens the table scrolls sideways.

3 discontinuities that must be understood immediately

how much it decreased
Discontinuity 1: Group A and Group C are not comparable. 15-20% is a relative reduction (the condition in parentheses, “60% filler system,” comes from the source text; removing it would alter the meaning), whereas 6.9/62.8 are melt flow rates. One indicates “how much it decreased”; the other indicates “how fast it flows.” The 15-20% value cannot be discussed together with any MFI value.Discontinuity 2: Group C cannot be compared internally either. M911’s 6.9 g/10min and M915’s 62.8 g/10min are both provided without test conditions. The source text places them in the same manual as the M830 series, for which the conditions are fully specified, making it easy to compare their values intuitively. Only the following statement can be made (directional only, not quantitative): qualitatively, M915 is more prone to flow. It is incorrect to state that its flowability is X times better—because the conditions differ, the ratio is meaningless. The correct form for a reference group is that used for M830: state both temperature and load (47.94 @190℃/2.16kg). Until the conditions are added, the 2 entries for M911 and M915 may only be used as records of their existence. The official source text does not provide their test conditions; no inference or estimation will be made, and M830’s conditions will not be substituted.
R940 reduces the melt viscosity
Discontinuity 3: Group D and Group E are completely different from melt viscosity. 800-2000 mPa·s indicates how viscous the liquid additive itself is when poured out. It measures the R940 product, not how viscous the melt becomes after R940 is added. Describing this as “R940 reduces the melt viscosity” confuses 2 different things. Group E simultaneously contains 6 forms: mPa·s, mPas, mpas, cps, mm²/s, and “unit not provided in the manual.” This is itself evidence that these values are not interchangeable. (DI/g is not included in this list—it is the unit used for Group C M918 and cannot be discussed together with Group E; moreover, cps is written in lowercase in the source text.)
🧯 M915 (masterbatch) ≠ R915 (additive)—a single-letter difference, and the most error-prone point in the entire article. M915 = PETG flame retardant masterbatch in the Functional Masterbatch Manual, with a melt flow index of 62.8 g/10min (conditions not listed), an addition rate of 6%-10%, a processing temperature upper limit of <280℃, and a specific gravity of 1.21 g/cm³. R915 = transparent polyester flame retardant (polyol phosphate ester) in the official flame retardant documentation, with a melting point of 210℃, phosphorus content of 18%, moisture content ≤0.2%, fineness of 325 mesh ≥98%, halogen not detected (IEC 61249-2-21), barrel temperature of 240–275℃, and premixing time of 5–8min. The 2 are different product categories (masterbatch / additive), not 2 names for the same product.The MFI, absolute melt viscosity, numerical values for light transmittance and haze, and LOI value for R915 are all not provided in the source text—anyone using M915’s 62.8 to substantiate R915 is fabricating data.
Measurement bases are not comparable; horizontal conversion is prohibited.
[Figure 5] Comparison of 5 separate measurement bases — Data-point list: Group A: R200 15-20% (60% filler system); Group B: R915 240–275℃ and 240-280℃ (coexisting), 60–90℃, 210℃, ≥260℃; Group C: M911 6.9/M915 62.8 (g/10min, conditions not listed), M918 1.9 DI/g, M922 15 (g/min, 200℃5kg), M830 A/B/C/D 47.94/9.74/217.51/191.25 (g/10min, conditions fully specified); Group D: R940 800-2000 mPa·s(25℃); Group E: R1800-S 980-3600 mPa·s and 8 other entries — Recommended chart format: 5 side-by-side small-multiple panels, each with an independent vertical axis. The axis titles should specify the complete unit of measurement: A: relative reduction %; B: temperature ℃; C: melt flow g/10min and g/min; D: viscosity of the liquid itself mPa·s; E: viscosity of the liquid itself with mixed units cps/mPas/mm²/s. Do not draw any connecting lines between the 5 panels, and do not use shared axes. Separate the panels with explicit break symbols and the annotation “Measurement bases are not comparable; horizontal conversion is prohibited.”

“Not Provided in the Source Text” Checklist: This Checklist Should Be Included in Your Technical Agreement

Same-unit interval band

Same-dimension range intersection (% · 3 objects)

Dimension · %

X-axis = dimension %; colored band = target interval where the object can fall; points outside the band = portions that cannot be reached.

1416182022Absolute melt visc…15–20%Measurement tempe…15–20%Quantitative incr…15–20%Overlap segment 15–20%X-axis same dimension % ·X-axis scale based on this article's max (15–20 %); do not directly compare lengths across articles.
  • Absolute melt visc…
  • Measurement tempe…
  • Quantitative incr…
  • Overlap segment 15–20%
  • X-axis same dimension % ·
  • X-axis scale based on this article's max (15–20 %); do not directly compare lengths across articles.
  • Absolute melt visc…15–20 %
  • Measurement temper…15–20 %
  • Quantitative incre…15–20 %
Chart data (source text verbatim)
ObjectRange
Absolute melt viscosity values for any system (Pa·s15–20 %
Measurement temperature / method / matrix grade / equipment for the statement “melt viscosity reduced by 15-20%”15–20 %
Quantitative increase factor in viscosity for high-filler systems15–20 %

Source textScale 13–22 %

Following item-by-item verification, no numerical data are available in any of the official product documentation, public product data on the official website, or existing public documentation. Treating this as a questionnaire and asking each question one by one will be faster than making assumptions:

Equipment and Shear

“Not Provided …
ItemStatus
Screw speed for any model (rpm, processing section)Not provided in the source text (the only rpm value is 1200rpm for the preprocessing mixer, not the screw)
Shear rate for any model (s⁻¹)Not provided in the source text
Quantitative threshold for “low shear” (L/D, configuration, shear level)Not provided in the source text
Screw configuration / combination recommendationsNot provided in the source text
Metering / pumping method for liquid additive (R200)Not provided in the source text (as stated on the official website R200 page)
Selection comparison between twin-screw and single-screw equipmentThe source text only states that “plasticizing capacity differs greatly”; no comparison is provided
Residence timeNot provided in the source text
Melt pressure / die-head pressure values for any modelNot provided in the source text (only “die-head pressure” is listed as a parameter name)
This table has 8 rows × 2 columns, each row traced to the source; on narrow screens the table scrolls sideways.

Viscosity and Rheology

ItemStatus
Absolute melt viscosity values for any system (Pa·s)Not provided in the source text (the R200 data provide only a relative reduction of 15-20%)
Measurement temperature / method / matrix grade / equipment for the statement “melt viscosity reduced by 15-20%”Not provided in the source text
Melt viscosity / MFI / torque for the R915 systemNot provided in the source text
Test conditions for the melt flow rate of M911 / M915 (temperature/load)Not provided in the source text (the M830 control group provides: 190/230/255/275℃ + 2.16kg)
Specific numerical values for torque rheologyNot provided in the source text (the method is mentioned twice, and both references relate to the hyperdispersant series)
Quantitative increase factor in viscosity for high-filler systemsNot provided in the source text (must not be inferred from 15-20%)

Transparency and Flame Retardancy (inherited from existing public documentation; stated here as in the source text)

ItemStatus
Light transmittance / haze percentage points for R915Not provided in the source text (only the qualitative statements “no increase in haze” and “no decrease in light transmittance”)
LOI value for R915Not provided in the source text (the source text states “the limiting oxygen index was significantly improved” without a numerical value)
UL94 specimen / testing institution / report number for R915Not provided in the source text
Dosage basis for R915Not specified in the source text
Test methods / institutions / report numbers for the R200 dataNot attached to the source text
not provided in the source text
Regarding this item, it is likewise “not provided in the source text”:
the synergist does not affect processing
The official R218 product page provides only 5 physical and chemical properties (density / melting point / chemical stability / appearance / packaging) and a statement of the recommended substitution ratio. It does not provide melt viscosity, MFI, or processing temperature. Therefore, it cannot be used to support conclusions such as “the synergist does not affect processing”; the source text does not support such a conclusion. In addition, the official documentation does not establish a corresponding relationship between R200 and R218. This article makes no correspondence between them and does not link the two products.

Closing: Turn “Inability to Obtain Numerical Data” into “Access to the Right Personnel”

15-20% (60% filler system),
Returning to the question raised at the beginning. The source text does not provide absolute melt viscosity not because this property is unimportant, but because it depends highly on the matrix grade, temperature, shear history, equipment, and test method. An absolute value presented without these conditions would be misleading. A relative value with stated conditions, such as “15-20% (60% filler system),” is the form that the source text can honestly provide.

Therefore, when you obtain a technical document and are preparing to decide whether to proceed with a supplier, ask the following 4 questions first:

  1. What are the test conditions for absolute melt viscosity? (temperature / method / matrix grade / equipment) — Without these conditions, the values are not comparable.
  2. What are the load and temperature for MFI? — Only the M830 series provides complete information in the database (190/230/255/275℃ + 2.16kg); the other 2 entries do not include the conditions.
  3. What is the threshold for “low shear”? — L/D, configuration, and speed range must all be specified; none may be described only qualitatively as “designed for low shear.”
  4. Who determines the equipment-side parameters? — The source text provides a service pathway: the supplier’s technical personnel will visit the site and define the process parameters according to your extrusion equipment. Including this in the technical agreement is more reliable than requesting an arbitrary screw-speed value.

Finally, the verification conclusions in this article are subject to the same boundaries. The scope of coverage is limited to the publicly available portions of this source text. Any portion for which no data are provided remains in the checklist above; it is not supplemented with experience-based values, and no prediction is made regarding whether a subsequent version will provide them.

Request the conditions that can be verified, and request service terms for matters that cannot be verified. This is the most technically rigorous and honest form of technical cooperation that the source text can support.

Not provided in the source text
All numerical values, units, and statements in this article are given according to the original official source text, without conversion, unit recalculation, or transfer between models. Any information not recorded in the official source text is marked as “Not provided in the source text” and is not supplemented with industry experience values.
Data basis

Every figure in this article has an official product data basis; prices, customer names and certificate numbers are not included.

Samples / selection

Recommendations are given for your substrate, equipment and target grade; the same resin system on different equipment can lead to different conclusions.

Technical enquiries

For UL Yellow Cards or third-party test report numbers, please contact our technical team; this public site does not carry such document numbers.

Technical data are typical laboratory values; please validate them in a small-scale trial before mass production.

Having read this far, one of three things usually comes next.

  • Describe your formulation to meBase polymer, flame retardant type and loading, processing temperature — give me those three and I can help you judge dispersant selection and dosage range.
  • Ask for the data tablesEvery figure in this article cites its source page; name the table and I will pull it.
  • See the R1800-SK / R900A specsPhysical properties, compatibility scope and the base polymers each covers are on their product pages.

Kaicu New Materials · Functional Additives

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